Straight Line Wire Drawing Line for High Carbon & PC Wire
High-Performance Wire Drawing Production Line for High-Carbon Steel Wire
Key Features of the Wire Drawing Machine
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Precision Drawing Dies: Multiple drawing dies support progressive wire reduction to achieve the required diameter.
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Automatic Tension Regulation: The tension control system helps maintain stable wire movement throughout the drawing process.
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High-Speed Drive System: A motor-driven system supports efficient production across different wire drawing requirements.
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Stable Continuous Operation: Designed for consistent drawing performance during ongoing production.
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Intelligent HMI Interface: The human-machine interface provides convenient access to operating controls and production settings.
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Energy-Efficient Design: Optimized equipment configuration helps manage energy consumption and routine maintenance requirements.
Consistent Drawing Performance for Construction Wire
This wire drawing production line is designed to reduce the diameter of high-carbon steel wire through a controlled drawing process. With suitable die configurations and operating parameters, it can help manufacturers achieve consistent dimensional reduction and a smooth wire surface.
The equipment is suitable for wire producers supplying high-strength construction wire and other applications requiring controlled wire dimensions. The appropriate machine model depends on the initial wire diameter, target finished diameter, required production speed, and material characteristics.
Typical Model and Technical Specifications
| Item | Specification |
|---|---|
| Typical Model | LZ9/1200 |
| Material | High-carbon steel wire |
| Inlet Diameter Range | Φ16–7 mm |
| Outlet Diameter Range | Φ9.5–3 mm |
Wire Drawing Machine Model Comparison
The following table outlines the main technical parameters across different capstan sizes, helping manufacturers compare machine configurations according to their wire diameter and production requirements.
| Item | Unit | LZ1400 | LZ1200 | LZ1000 | LZ900 | LZ800 | LZ710 | LZ600 | LZ560 | LZ450 | LZ400 | LZ350 | LZ300 | LZ250 | LZ200 |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Capstan Diameter | mm | 1400 | 1200 | 1000 | 900 | 800 | 710 | 600 | 560 | 450 | 400 | 350 | 300 | 250 | 200 |
| Number of Dies | n | 1–6 | 1–9 | 1–9 | 1–10 | 1–10 | 1–12 | 1–12 | 1–14 | 1–16 | 1–16 | 1–16 | 1–16 | 1–16 | 1–16 |
| Motor Power | kW | 110–200 | 90–160 | 90–132 | 75–132 | 45–75 | 30–55 | 30–45 | 22–45 | 22 | 15 | 11 | 7.5 | 7.5 | 5.5 |
| Maximum Inlet Diameter | mm | 25 | 20 | 18 | 16 | 12 | 10 | 8 | 7 | 5.5 | 4.5 | 4.0 | 3.5 | 3.0 | 2.5 |
| Minimum Outlet Diameter | mm | 4.5 | 4.0 | 3.5 | 3.0 | 2.6 | 2.0 | 1.6 | 1.4 | 0.8 | 0.75 | 0.6 | 0.5 | 0.4 | 0.25 |
| Maximum Drawing Speed | m/s | 8 | 12 | 14 | 15 | 16 | 18 | 20 | 23 | 25 | 25 | 25 | 28 | 28 | 28 |
Selecting the Right Wire Drawing Machine
Choosing the appropriate wire drawing machine requires matching the equipment's capabilities to the intended production process. Key considerations include the incoming wire diameter, required finished diameter, number of drawing passes, motor power, and maximum drawing speed.
Manufacturers should also consider the properties of the high-carbon steel wire and the required surface finish when selecting drawing dies and operating parameters. Confirming these factors in advance helps ensure that the selected production line is suitable for the intended application.
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